Capabilities

Ultrasonic Welding

Achieve precise, clean, and durable bonds for your most critical applications with Eigen’s advanced ultrasonic welding services.

Industries such as medical devices, electronics, and automotive depend on ultrasonic welding for its reliability, cleanliness, and speed. At Eigen, we harness this process to deliver exceptional assemblies for both custom prototypes and large production volumes.

About Eigen

Industries such as medical devices, electronics, and automotive depend on ultrasonic welding for its reliability, cleanliness, and speed. At Eigen, we harness this process to deliver exceptional assemblies for both custom prototypes and large production volumes.

Key Advantages of Ultrasonic Welding

Ultrasonic welding offers distinct benefits that set it apart in assembly processes:

  • Fast Production Cycles
    Welding is completed in seconds, making it ideal for automated and high-speed manufacturing environments.
  • Clean and Cost-Saving
    No need for glues, solvents, or hardware, reducing both materials and process complexity.
  • Strong, Reliable Joints
    Produces uniform, high-strength welds that may also be hermetically sealed, with little heat affecting nearby areas.
  • Eco-Friendly Process
    No fumes, mess, or by-products, making it ideal for green manufacturing and sterile environments.
  • Flexible Material Compatibility
    Works well with thermoplastics, thin metals, composites, and combinations of different materials.

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Industries and Applications We Support

Ultrasonic welding is the preferred method where precision and cleanliness are essential:

  • Medical Devices
    Used in manufacturing filters, IV components, instrument enclosures, and medical-grade face masks.
  • Automotive Parts
    Bonds, dashboards, sensors, lighting components, and filtration units.
  • Electronics
    Secures PCBs, encloses components, and assembles connectors and device cases.
  • Consumer Goods
    Applies to toys, compact appliances, and sealed packaging.
  • Packaging and Filtration

Used to create secure seals and weld filtration materials.

Why Choose Eigen for Ultrasonic Welding?

Eigen is not just a supplier but a committed partner in delivering top-tier manufacturing solutions.

  • Exceptional Knowledge and Material Understanding
    Our engineers are well-versed in weld joint design and material behaviour, tailoring each weld for strength and application fit.
  • Advanced Equipment and Precision Welding
    We use modern ultrasonic systems with tight process control, ideal for both prototypes and full-scale production.
  • Strict Quality Assurance and Reliability
    Every weld is closely monitored and inspected to meet rigorous standards for consistency and performance.
Complete Project Support and Guidance
From initial concept to final validation, we assist in designing for weldability and efficiency, helping you save both time and cost.

Specifications – Design & Engineering Services

Industry Standards AS 9100 D certified, ISO 9001:2015
Engineering Process Die Design, Progressive Tooling
Design Engineering Capabilities AutoCAD, Unigraphics 7.5, NX Die Wizards, Diemaker, Prototype Development

Our Team

Every client we partner with gets the best of our capabilities on every project, regardless of its scale. Your project will come to you after passing through our expert technicians’ most experienced and skilled hands. It will undergo more than 50000 human hours of designing and tooling experience, depending on your requirements and the level of customization required. Our technicians and team members are regularly re-trained and updated on changing market conditions, trends, and customer requirements.

By partnering with Eigen Engineering, you can combine our combined knowledge and experience to create an excellent, refined project.

Frequently Asked Questions

What Our Clients Say

Delivering Precision, Quality, and Trust

Why Eigen Image

Why EIGEN?

Backed by decades of expertise in design, development, manufacturing and supply of progressive metal stamping tools and components.

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Location

Located in the technology capital of India, we have quick access to ports, easy availability of established vendors and excellent tool making expertise.

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Reliability

Eigen is a supplier for customers in Europe, the USA in the aerospace, locomotive and electronics segment with a proven track record of product quality, customer service and delivery performance.

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Professional Expertise

Eigen has the proven track record of design, development and manufacture of progressive press tools up to 45 stages with complex profiles.

Trusted by
Great Brands

Empowering industry leaders with precision engineering, cutting-edge solutions, and unwavering commitment to quality. Our partnerships are built on trust, innovation, and proven excellence.

Eigen works and delivers precision to the best in the industry. Here’s a look at some of the companies we’ve partnered with.

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