We are proficient in all of the latest in plating methodologies and are also eco-pioneers implementing clean and environmentally friendly plating techniques.
We possess the technology and expertise when it comes to barrel plating which can cater to a variety of industries ranging from aerospace to automotive and consumer durables for a wide range of precious metals like gold, and silver; and non-precious metals such as tin, copper, nickel and more. We also have the capabilities to work with metal alloys such as palladium-nickel, copper-nickel, and other similar ones. With a global presence that spans all continents and geographies; wherever you are located, you are probably not too far away from Eigen.
Plating refers to the process through which a workpiece or material’s surface is covered with a new metal. It changes the performance and qualities of the original material, making it useful in metal plating services. Plating also has several benefits like friction reduction and corrosion protection.
Plating as a process is used for inhibiting corrosion, decorating products, improving solderability, hardening, improving wearability, reducing friction, improving paint adhesion, altering conductivity, improving IR reflectivity, and shielding against radiation.
Metal plating is an important industrial process used to coat surfaces with thin layers of metal for various purposes. Plated metal has multiple uses in various industries. Here, we explore two most commonly used Metal Plating Processes:
Our goal is to be your partner for the entire manufacturing process, from custom design to high-quality finishing. Contact us today to see how we can help find your next manufacturing engineering solution.
An object can have one metal or several metals electroplated on it. To boost the strength and conductivity, we choose to overlay metals such as copper, nickel, tin and silver. These materials are most frequently utilized during the Metal Plating process and among them Nickel is widely used.
With a glossy to bright luster and a light hint of gold color, nickel is a silvery-white metal used in electroplating. Because of its exceptional wear and corrosion resistance, leveling and smoothing properties, and hardness, Nickel, when mixed with Phosphorus, is usually utilized as a base layer for plating. Nickel can be applied to cavities, nooks, and holes and it does not accumulate on edges.
As one of the leading metal plating companies, Eigen produces metal-plated components that are used in various industries, and among them, the most important are listed here:
Eigen Engineering possesses the expertise and technology needed for plating services, a process that caters to a wide range of industries – from automotive to aerospace to consumer durables. We also cater to the precious metal industry, working with metals like silver and gold, as well as other metals like nickel, copper, and tin. As an industrial plating company, we also work with metal alloys like copper-nickel and palladium-nickel alloys. Our global presence puts us well within reach of wherever you are – across geographies, countries, and continents.
Barrel plating refers to the process used to plate smaller industrial components that are generally hard to plate. Using our barrel plating services, components are slowly tumbled within a cage shaped like a barrel. This is made of non-conducting material submerged within a tank that contains the electrolyte. Several flexible metal wires get used in making cathodic contact with these small parts in the electrolyte. Stationary anodes line within the tank and surround both the components and the barrel.
As one of the world’s leading metal plating companies, we use a manufacturing process called plating to make parts stronger, corrosion-proof, and rust-resistant. In this method, a substrate is coated with a thin metal layer. The two key ways to achieve the desired results are
Nickel as a metal combines with different materials and also forms alloys that help in improving the hardness and resisting corrosion and friction. Nickel Electroplating is a preferred method for industrial applications. We use various nickel electroplating techniques as a part of the plating services offered at Eigen Engineering.
One of the most ancient methods of metal finishing practiced even today is Copper plating.
As a plating company, copper plating is one of Eigen’s key plating service offerings. Copper generally gets tarnished over time because of oxidation.
Barrel plating is a technique that is used for plating small components that are otherwise difficult to plate. In this method, the parts are tumbled slowly in a barrel-shaped cage made from a non-conducting material, which is in turn submerged in a talk containing the electrolyte. Flexible metal wires are used to make cathodic contact with the tiny parts immersed in the electrolyte. There are stationary anodes that line the inside of the tank surrounding the barrel and the parts placed within it.
Silver plating as a service is widely used for engineering and electronics applications, where corrosion resistance and solderable surfaces are needed. This plating process also helps improve thermal and electrical conductivity, thermo-compression bonds,`and electric appliances and products that need spectral reflectivity. Silver oxidizes very fast as it isn’t a natural metal. However, out of every metal used in plating services, silver is the most thermally and electrically conductive.
We can set up an automated barrel plating assembly designed to your specifications to suit your requirements, or you can use our electroless nickel plating services with an auto-catalytic plating technique to deposit a layer of nickel alloy on a metal or non-metal workpiece.
We are also at the forefront of new plating techniques that use lead-free whiskers and an in-line reflow, which are both state-of-the-art as well as environmentally friendly plating implementations.
Quality is paramount here at Eigen, and we make sure that all metal services we offer our customers are of the best and highest quality and meet all the required quality standards. Our quality control laboratories are equipped with state-of-the-art testing instruments such as X-ray fluoroscopy to measure thickness, video microscopes for minute yet accurate visuals, steam aging, cross-sectioning equipment, salt spray test equipment, metallurgical microscopes, and more to assure consistent high-quality plating from our end.
Our plating techniques can be applied to metal products that were both stamped or formed. These techniques can also be used on slip stock. We can deliver the finished electroplated metals in the form of pancake coils and spools, wound transversely.
Eigen offers industrial metal plating and other metal services that have multiple applications across global industries. Some of the leading industries and applications Eigen caters to are:
We use several software solutions and programs to ensure the designing process is completed quickly, successfully and cost-efficiently. The most important ones are:
Industry Standards | AS 9100 D certified, ISO 9001:2015 |
Engineering Process | Die Design, Progressive Tooling |
Design Engineering Capabilities | AutoCAD, Unigraphics 7.5, NX Die Wizards, Diemaker, Prototype Development |
Every client we partner with gets the best of our capabilities on every project, regardless of its scale. Your project will come to you after passing through our expert technicians’ most experienced and skilled hands. It will undergo more than 50000 human hours of designing and tooling experience, depending on your requirements and the level of customization required. Our technicians and team members are regularly re-trained and updated on changing market conditions, trends, and customer requirements.
By partnering with Eigen Engineering, you can combine our combined knowledge and experience to create an excellent, refined project.
What Our Clients Say
Delivering Precision, Quality, and Trust
Good experience in fine stamping.
Germany
Bosch
Good management makes good association – good association makes good products. That is Eigen for you!
Japan
Denso corporation
Great systems and organisation. You are our potential supplier for stamped parts.
Tyco Health care
Global sourcing
The parts I saw adds to my conviction that you are a quality Operation. This lends credibility to the nation and you will be successful in making our parts.
USA
Saft
Excellent tool room facilities, very satisfied customers.
Connectwell Industries (P) Ltd.
DGM
Backed by decades of expertise in design, development, manufacturing and supply of progressive metal stamping tools and components.
Located in the technology capital of India, we have quick access to ports, easy availability of established vendors and excellent tool making expertise.
Eigen is a supplier for customers in Europe, the USA in the aerospace, locomotive and electronics segment with a proven track record of product quality, customer service and delivery performance.
Eigen has the proven track record of design, development and manufacture of progressive press tools up to 45 stages with complex profiles.
Empowering industry leaders with precision engineering, cutting-edge solutions, and unwavering commitment to quality. Our partnerships are built on trust, innovation, and proven excellence.
Eigen works and delivers precision to the best in the industry. Here’s a look at some of the companies we’ve partnered with.