Busbars are crucial components in electrical power distribution, serving as efficient conduits for conducting electricity across various electrical systems.
These metallic strips or bars—primarily made from copper or aluminium—ensure the safe and effective distribution of electrical power. Their high conductivity and corrosion resistance make them ideal materials for busbar fabrication.
The busbar manufacturing process involves cutting, bending, and drilling these metals into precise shapes and sizes to cater to different applications. Their design not only optimizes electrical conductivity but also reduces space requirements, making them a preferred choice over traditional cable installations. Busbars play a pivotal role in electrical switchboards, distribution boards, substations, renewable energy systems, and battery banks—highlighting their versatility across multiple industries.
Busbar Manufacturing at Eigen
At Eigen, we specialize in the design, development, and manufacturing of high-quality busbars tailored to diverse industry needs. Our busbars are widely used in applications such as:
● Converters
● Inverters
● Onboard chargers
● Battery Management Systems (BMS)
Types of Busbars We Manufacture:
We offer a comprehensive range of busbars, including:
● Rigid Busbars – Known for their durability and high current-carrying capacity.
● Flexible Busbars – Designed for adaptability and ease of installation.
● Welded Busbars – Enhanced strength through specialized welding techniques.
● Insulated Busbars – Ensuring safety and efficiency in electrical systems.
Our goal is to be your partner for the entire manufacturing process, from custom design to high-quality finishing. Contact us today to see how we can help find your next manufacturing engineering solution.
Eigen leverages state-of-the-art technology and automation to efficiently manufacture complex busbar designs. Our capabilities include:
With a focus on quality, precision, and scalability, we ensure our busbars meet the highest industry standards. Our advanced production setup allows us to manage increasing production volumes while maintaining consistency and efficiency.
At Eigen, we provide end-to-end solutions—from prototyping and design development to full-scale production—offering our customers optimized supply chain support. Our commitment to innovation and precision stamping makes us a trusted partner for global players in the electrical and energy sectors.
Looking for high-performance busbars for your application?
Contact Eigen today to explore our customized solutions tailored to your needs.
We use several software solutions and programs to ensure the designing process is completed quickly, successfully and cost-efficiently. The most important ones are:
| Industry Standards | AS 9100 D certified, ISO 9001:2015 |
| Engineering Process | Die Design, Progressive Tooling |
| Design Engineering Capabilities | AutoCAD, Unigraphics 7.5, NX Die Wizards, Diemaker, Prototype Development |
Every client we partner with gets the best of our capabilities on every project, regardless of its scale. Your project will come to you after passing through our expert technicians’ most experienced and skilled hands. It will undergo more than 50000 human hours of designing and tooling experience, depending on your requirements and the level of customization required. Our technicians and team members are regularly re-trained and updated on changing market conditions, trends, and customer requirements.
By partnering with Eigen Engineering, you can combine our combined knowledge and experience to create an excellent, refined project.
What Our Clients Say
Delivering Precision, Quality, and Trust
Good experience in fine stamping.
Germany
Bosch
Good management makes good association – good association makes good products. That is Eigen for you!
Japan
Denso corporation
Great systems and organisation. You are our potential supplier for stamped parts.
Tyco Health care
Global sourcing
The parts I saw adds to my conviction that you are a quality Operation. This lends credibility to the nation and you will be successful in making our parts.
USA
Saft
Excellent tool room facilities, very satisfied customers.
Connectwell Industries (P) Ltd.
DGM
Backed by decades of expertise in design, development, manufacturing and supply of progressive metal stamping tools and components.
Located in the technology capital of India, we have quick access to ports, easy availability of established vendors and excellent tool making expertise.
Eigen is a supplier for customers in Europe, the USA in the aerospace, locomotive and electronics segment with a proven track record of product quality, customer service and delivery performance.
Eigen has the proven track record of design, development and manufacture of progressive press tools up to 45 stages with complex profiles.
Empowering industry leaders with precision engineering, cutting-edge solutions, and unwavering commitment to quality. Our partnerships are built on trust, innovation, and proven excellence.
Eigen works and delivers precision to the best in the industry. Here’s a look at some of the companies we’ve partnered with.
